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See metal and plastic micromachines zip around

Computer graphic of a microvehicle with iron wheels (gold) and a polymer chassis (red). The vehicle measures just 0.25 millimeters long. (Credit: Alcântara et al. Nature Communications 2020 via ETH Zurich)

Researchers have developed a new way to make micrometer-long machines by interlocking metal and plastic in a complex way.

For years, researchers have been pursuing the goal of robots so tiny that they can maneuver through our blood vessels and deliver medications to certain points in the body. Now, scientists have succeeded for the first time in building such “micromachines” out of metal and plastic, in which these two materials are interlocked as closely as links in a chain. This is possible thanks to a new manufacturing technique they have devised.

“Metals and polymers have different properties, and both materials offer certain advantages in building micromachines. Our goal was to benefit from all these properties simultaneously by combining the two,” explains Carlos Alcântara, formerly a doctoral student in ETH Zurich professor Salvador Pané’s group at the Institute of Robotics and Intelligent Systems. Alcântara is co-lead author of the paper in Nature Communications with doctoral student Fabian Landers.

As a rule, micromachines are powered from outside the body using magnetic fields, which means they must have magnetic metal parts installed. Polymers, in contrast, have the advantage that they can be used to construct soft, flexible components as well as parts that dissolve inside the body. If medication is embedded in this kind of soluble polymer, it is possible to selectively supply active substances to certain points in the body.

For years, Pané has been working with a high-precision 3D-printing technique that produces complex objects on the micrometer level, a technique known as 3D lithography. The scientists applied this method to produce a kind of mold or template for their micromachines. These templates have narrow grooves that serve as a “negative” and can be filled with the chosen materials.

Using electrochemical deposition, the scientists fill some of the grooves with metal and others with polymers before ultimately dissolving the template away with solvents.

As a proof of principle for making micromachines by interlocking materials, the scientists created various miniscule vehicles with plastic chassis and magnetic metal wheels powered by a rotating magnetic field. Some of the vehicles can be propelled across a glass surface, while others—depending on the polymer used—can float in liquid or on a liquid surface.

The scientists are now planning to refine their two-component micromachines and experiment with other materials. In addition, they will attempt to create more complex shapes and machines, including some that can fold and unfold themselves.

Besides serving as “ferries” that distribute active substances, future applications of micromachines include treating aneurysms (bulges in blood vessels) or performing other surgical procedures. Another research goal is to make stents (tube‑shaped vessel supports) that unfold themselves and can be positioned at a specific place in the body using magnetic fields.

Source: ETH Zurich