Combine cotton and silk for the best homemade mask

"This is some of the first methodical data I've seen on homemade masks. It's very helpful to have some idea of how the different types of fabric perform," says Emily Landon. (Credit: Bára Buri/Unsplash)

If the fit is right, face masks made of a combination of high thread-count cotton and natural silk fabric or a chiffon weave can effectively filter out aerosol particles, researchers report.

In the wake of the COVID-19 pandemic, the US Centers for Disease Control and Prevention recommends that people wear masks in public. Because N95 and surgical masks are scarce and should go to health care workers, many people are making their own coverings out of fabric.

“There is a huge interest and need for homemade cloth masks, but we found little data on how good various fabrics are as filters for masks,” says senior author Supratik Guha, professor with the  Pritzker School of Molecular Engineering at the University of Chicago and a scientist at the Argonne National Laboratory.

“According to these results, it’s possible to get very good filtering with commonly available fabrics, but the wearer only gets maximum protection if the fit is very close to your face.”

COVID-19 is thought to spread mainly through respiratory droplets created when an infected person coughs, sneezes, speaks, or breathes. Guha and his colleagues wanted to study the ability of common fabrics, alone or in combination, to filter out aerosols similar in size to respiratory droplets. So Guha—in regular times, a leading scientist in microelectronics and materials for quantum information—quickly rigged up an experimental setup with his colleagues to test combinations of fabrics that can be bought at fabric and retail stores.

The experiments took place in two plexiglass boxes connected by a tube. In one chamber, the team created a cloud of particles and blew them toward the tube, which was covered by different combinations of cloth. Mike Schmoldt and Greg Moss, environmental safety experts at Argonne who specialize in respirator testing and the effects of aerosol particles, used laboratory-grade scientific instruments to measured the number and size of particles in the chambers before and after passing through the fabric.

A plexiglass box has a pipe running into it with cloth covering its opening
The experimental setup for the mask test. Different combinations of cloths are placed over the pipe, a fan blows particles at the fabric, and researchers check how many particles made it through the second box. (Credit: Supratik Guha)

According to their results, one layer of a tightly woven cotton sheet, combined with two layers of polyester-based chiffon—a sheer fabric often used in evening gowns—filtered out the most aerosol particles (80% to 99%, depending on particle size). Substituting the chiffon with natural silk or a polyester-cotton flannel, or simply using a cotton quilt with cotton-polyester batting, produced similar results.

Though the study does not attempt to replicate real-world conditions, the findings are a useful guide. The researchers point out that tightly woven fabrics, such as cotton, can act as a mechanical barrier to particles, whereas fabrics that hold a static charge, like certain types of chiffon and natural silk, can serve as an electrostatic barrier. The electrostatic effect serves to suck in and hold the tiniest particles, which might otherwise slip through holes in the cotton. This is key to how N95 masks are constructed.

However, Guha adds, even a small gap reduced the filtering efficiency of all masks by half or more, emphasizing the importance of a properly fitted mask.

Fabrics that did not do well included standard polyester and spandex with more open weave. In general, Guha says, fabric with tighter weaves—with fewer gaps between the strands of yarn—worked better.

“This is some of the first methodical data I’ve seen on homemade masks. It’s very helpful to have some idea of how the different types of fabric perform,” says Emily Landon, executive medical director of infection prevention and control at the University of Chicago Medicine. “I was also pleasantly surprised by how effective some of the homemade masks can be in the right conditions.”

Landon notes that the advice to wear homemade masks while out in public is intended primarily to protect others from your own respiratory droplets, and that universal adoption of this recommendation will go a long way to make everyone safer. In that case, any mask is better than none.

The research appears in ACS Nano. Partial funding came from the US Department of Defense Vannevar Bush Fellowship. The researchers used the US Department of Energy’s Center for Nanoscale Materials user facility at Argonne National Laboratory.

Source: University of Chicago