How to make ammonia with cobalt and crystals

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A new inorganic method to synthesize ammonia is both environmentally friendly and can produce the valuable chemical on demand under ambient conditions, researchers report.

Researchers manipulated a two-dimensional crystal—molybdenum disulfide—and turned it into a catalyst by removing atoms of sulfur from the lattice-like structure and replacing the exposed molybdenum with cobalt.

This allowed the material to mimic the natural organic process bacteria use to turn atmospheric dinitrogen into ammonia in organisms, including in humans, who use ammonia to help liver function.

The inorganic process will allow ammonia to be produced anywhere it’s needed as a small-scale adjunct to industry, which produces millions of tons of the chemical each year through the inorganic Haber-Bosch process.

The research, from the Rice University Brown School of Engineering lab of materials scientist Jun Lou, appears in the Journal of the American Chemical Society.

“The Haber-Bosch process produces a lot of carbon dioxide and consumes a lot of energy,” says co-lead author and graduate student Xiaoyin Tian. “But our process uses electricity to trigger the catalyst. We can get that from solar or wind.”

The researchers already knew that molybdenum disulfide had an affinity to bond with dinitrogen, a naturally occurring molecule of two strongly bonded nitrogen atoms that forms about 78% of Earth’s atmosphere.

Computational simulations by Mingjie Liu, a research associate at Brookhaven National Laboratory, showed replacing some exposed molybdenum atoms with cobalt would enhance the compound’s ability to facilitate dinitrogen’s reduction to ammonia.

Lab tests at Rice showed this was so. The researchers assembled samples of the nanoscale material by growing defective molybdenum disulfide crystals on carbon cloth and adding cobalt. (The crystals are technically 2D but appear as a plane of molybdenum atoms with layers of sulfur above and below.) With current applied, the compound yielded more than 10 grams of ammonia per hour using 1 kilogram of catalyst.

“The scale is not comparable to well-developed industrials processes, but it can be an alternative in specific cases,” says co-lead author Jing Zhang, a postdoctoral researcher at Rice. “It will allow the production of ammonia where there is no industrial plant, and even in space applications.” He says lab experiments used dedicated feeds of dinitrogen, but the platform can as easily pull it from the air.

Lou says other dopants may allow the material to catalyze other chemicals, a topic for future research. “We thought there was an opportunity here to take something we’re very familiar with and try to do what nature has been doing for billions of years,” he says. “If we design a reactor the right way, the platform can carry out its function without interruption.”

Coauthors of the paper are from Rice, Brookhaven National Laboratory, and Nanyang Technological University in Singapore.

The Welch Foundation and the US Department of Energy Office of Science supported the research.

Source: Rice University