Tiny gyroscope is 10,000X more accurate than your phone’s

The new gyroscope with the vacuum package open, revealing the resonator inside. The resonator is almost perfectly symmetrical, made of nearly-pure glass. This enables it to vibrate for long periods, similar to the ringing of a wine glass. (Credit: Najafi Group)

A small, inexpensive, and highly accurate gyroscope could help drones and driverless cars stay on track without a GPS signal, researchers say.

“Our gyroscope is 10,000 times more accurate but only 10 times more expensive than gyroscopes used in your typical cell phones,” says Khalil Najafi, professor of engineering at the University of Michigan and a professor of electrical engineering and computer science.

“This gyroscope is 1,000 times less expensive than much larger gyroscopes with similar performance.”

The resonator and electrodes are a glassy circle with a hole in the middle, mounted on a chip
The new resonator and electrodes, on a finger for scale. The resonator is almost perfectly symmetrical, made of nearly-pure glass. This enables it to vibrate for long periods, similar to the ringing of a wine glass. (Credit: Najafi Group)

Most smartphones contain gyroscopes to detect the orientation of the screen and help figure out which way we’re facing, but they have poor accuracy. That’s why phones often incorrectly indicate which direction a user is facing during navigation.

That doesn’t really matter to someone on the street or behind the wheel, but a driverless car could get lost quickly with a loss of GPS signal. Inside their backup navigation systems, autonomous vehicles currently use high-performance gyroscopes that are larger and much more expensive.

“High-performance gyroscopes are a bottleneck, and they have been for a long time. This gyroscope can remove this bottleneck by enabling the use of high-precision and low-cost inertial navigation in most autonomous vehicles,” says Jae Yoong Cho, an assistant research scientist in electrical engineering and computer science.

Better backup navigation equipment could also help soldiers find their way in areas where GPS signals have been jammed. Or in a more mundane scenario, accurate indoor navigation could speed up warehouse robots.

Three accelerometers and three gyroscopes, one for each axis in space, make up the device, called an inertial measurement unit. The device enables navigation without a consistent orienting signal. But getting a good read on which way you’re going with existing IMUs cost so much it remains out of range, even for equipment as expensive as autonomous vehicles.

The key to making this affordable, small gyroscope is a nearly symmetrical mechanical resonator. It looks like a Bundt pan crossed with a wine glass, made one centimeter wide. As with wine glasses, the duration of the ringing tone produced when you hit the glass depends on the quality of the glass.

But instead of being an aesthetic feature, the ring is crucial to the gyroscope’s function. The complete device uses electrodes placed around the glass resonator to push and pull on the glass, making it ring and keeping it going.

“Basically, the glass resonator vibrates in a certain pattern. If you suddenly rotate it, the vibrating pattern wants to stay in its original orientation. So, by monitoring the vibration pattern it is possible to directly measure rotation rate and angle,” says Sajal Singh, a doctoral student in electrical and computer engineering who helped develop the manufacturing process.

The way that the vibrating motion moves through the glass reveals when, how fast, and by how much the gyroscope spins in space.

To make the resonators as perfect as possible, Najafi’s team starts with a nearly perfect sheet of pure glass, known as fused-silica, about a quarter of a millimeter thick. They use a blowtorch to heat the glass and then mold it into a Bundt-like shape—known as a “birdbath” resonator since it also resembles an upside-down birdbath.

Then, they add a metallic coating to the shell and place electrodes around it that initiate and measure vibrations in the glass. The whole thing is encased in a vacuum package, about the footprint of a postage stamp and half a centimeter tall, which prevents air from quickly damping out the vibrations.

The researchers will present their paper March 25 at the virtual 7th IEEE international Symposium on Inertial Sensors & Systems.

The Defense Advanced Research Projects Agency supported the work. Cho and Najafi are cofounders of a startup company, Enertia Microsystems, based on the technology licensed from the University of Michigan.

caption: The new resonator and electrodes, on a finger for scale. The resonator is almost perfectly symmetrical, made of nearly-pure glass, allowing it to vibrate for long periods, similar to the ringing of a wine glass. (Credit: Najafi Group / U. Michigan)

Source: University of Michigan