Science & Technology - Posted by David Ruth-Rice on Friday, March 19, 2010 11:00 - 8 Comments    
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Invisible tags may give bar codes the boot

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Radio-frequency identification (RFID) tags printed through a new roll-to-roll process could replace bar codes and make checking out of a store a snap. RFID tags are almost everywhere already. The tiny electronic transmitters are used to identify and track products and farm animals. They’re in passports, library books, and devices that let drivers pass through tollbooths without digging for change. (Credit: Gyou-Jin Cho/Sunchon National University)

RICE (US)—Long checkout lines will be history if a newly developed technology delivers. The printable transmitter—invisibly embedded in packaging—would allow a customer to walk a cart full of groceries or other goods past a scanner on the way to the car.





The scanner would read all items in the cart at once, total them up, and charge the customer’s account while adjusting the store’s inventory. More advanced versions could collect all the information about the contents of a store in an instant, letting a retailer know where every package is at any time.

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The technology described in the March issue of the journal IEEE Transactions on Electron Devices is based on a carbon-nanotube-infused ink for ink-jet printers first developed in the Rice University lab of James Tour, the T.T. and W.F. Chao Chair in Chemistry as well as a professor of mechanical engineering and materials science and of computer science.

The ink is used to make thin-film transistors, a key element in radio-frequency identification (RFID) tags that can be printed on paper or plastic.

“We are going to a society where RFID is a key player,” says Gyou-jin Cho, a professor of printed electronics engineering at Sunchon National University in Korea, who expects the technology to mature in five years. Cho and his team are developing the electronics as well as the roll-to-roll printing process that, he says, will bring the cost of printing the tags down to a penny apiece—and make them ubiquitous.

RFID tags are almost everywhere already. The tiny electronic transmitters are used to identify and track products and farm animals. They’re in passports, library books, and devices that let drivers pass through tollbooths without digging for change.

The technology behind RFID goes back to the 1940s, when Léon Theremin, inventor of the self-named electronic music instrument heard in so many ’50s science fiction and horror movies, came up with a spy tool for the Soviet Union that drew power from and retransmitted radio waves.

RFID itself came into being in the 1970s and has been widely adopted by the Department of Defense and industry to track shipping containers as they make their way around the world, among many other uses.

But RFID tags to date are largely silicon-based. Paper or plastic tags printed as part of a package would cut costs dramatically. Cho expects his roll-to-roll technique, which uses a gravure process rather than ink-jet printers, to replace the bar codes now festooned on just about everything you can buy.

Cho, Tour, and their teams reported in the journal a three-step process to print one-bit tags, including the antenna, electrodes and dielectric layers, on plastic foil. Cho’s lab is working on 16-bit tags that would hold a more practical amount of information and be printable on paper as well.

Cho came across Tour’s inks while spending a sabbatical at Rice in 2005. “Professor Tour first recommended we use single-walled carbon nanotubes for printing thin-film transistors,” Cho says.

Tour’s lab continues to support the project in an advisory role and occasionally hosts Cho’s students. Tour says Rice owns half of the patent, still pending, upon which all of the technology is based. “Gyou-jin has carried the brunt of this, and it’s his sole project,” Tour says. “We are advisers and we still send him the raw materials”—the single-walled carbon nanotubes produced at Rice.

Printable RFIDs are practical because they’re passive. The tags power up when hit by radio waves at the right frequency and return the information they contain. “If there’s no power source, there’s no lifetime limit. When they receive the RF signal, they emit,” Tour explains.

There are several hurdles to commercialization. First, the device must be reduced to the size of a bar code, about a third the size of the one reported in the paper, Tour says. Second, its range must increase.

“Right now, the emitter has to be pretty close to the tags, but it’s getting farther all the time,” he adds. “The practical distance to have it ring up all the items in your shopping cart is a meter. But the ultimate would be to signal and get immediate response back from every item in your store—what’s on the shelves, their dates, everything.

“At 300 meters, you’re set—you have real-time information on every item in a warehouse. If something falls behind a shelf, you know about it. If a product is about to expire, you know to move it to the front—or to the bargain bin.”

Tour allayed concerns about the fate of nanotubes in packaging. “The amount of nanotubes in an RFID tag is probably less than a picogram. That means you can produce one trillion of them from a gram of nanotubes—a miniscule amount. Our HiPco reactor produces a gram of nanotubes an hour, and that would be enough to handle every item in every Walmart.

“In fact, more nanotubes occur naturally in the environment, so it’s not even fair to say the risk is minimal. It’s infinitesimal.”

Rice University news: www.media.rice.edu/media/

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8 Comments

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Rolando Peralta
Mar 19, 2010 16:26

fantastic! this is the kind of technology we’re really needing! Let’s hope this hit real life soon!
cheers,
@RolandoPeralta

Eyes Only
Mar 19, 2010 19:39

Yes, this would be cool, but i see this as adding to a problem of going digital on everything. That would cut jobs in the retail market. As technology advances, we become outdated, and by that I mean not needed or inefficient creatures. (part case and point, wall-e)

Good idea, but has a overall negative effect in the end I believe. who knows.

Steven Schneider
Mar 19, 2010 23:53

There are a couple of inks and printers available today that does this. I am sure many printing companies will start providing this service too.
I have an invention similar to this except, it uses an emoticon as a tag that can be modified with rfid ink or other codes. With my technology any unique face can be modified into a scannable web address. This allows you to let your creativity be your key instead of the abstract barcodes and mobile codes we see today.
The emoticon has a look some people remember and also will remind people there is something to take a picture of.
The invisible tags are not going to be everywhere overnight and people wont know whats where.
I believe 8-1.com , the face that is a web address along with the new inks and codes will help and be part of the transition of the convergence of scannable technologies.

Doc
Mar 22, 2010 7:35

How do they deal with selectivity? If I’m an associate at a stores trying to scan a single product on a shelf of hundreds of products how do we limit to only exciting the single RFID tag I’m interested in? It seems like this would pose a serious problem over barcodes.

Marco
Mar 22, 2010 20:13

I have a few questions for the researchers, if they ever see this, is this designed in any way to withstand the current crop of RFID viruses, as seen here http://news.bbc.co.uk/2/hi/technology/4810576.stm and how exactly are the tags able to relate positional information without power? Unless the scanners are powerful enough to RADAR out the store and give you a general idea of where the item is.

Dante
Mar 26, 2010 14:18

I will try to use my limited knowledge about RFID to answer your questions.

@Doc: I would think limiting the power of the scanning device should work. Even If you get more than one response, the device should be able to just filter out and select the strongest signal (i.e. the closest one). You could probably have 3 different devices: a handheld low power scanner for single products, a medium power scanner for checkout and a high power device for store-wide scanning.

@Marco: As far as I understand, these viruses infect the computers that scan the tags, so these should be a concern of the software developers, not of the tag makers (the tags are just going to return an ID to you anyway and if properly built they shouldn’t be easily modifiable without actually destroying them).

I don’t know about positional information, but a radar sounds right. I think with RFID you send pulses anyway, just like a radar. The difference is that here you can probably distinguish the pulses by the tags from the scattering from the environment, so finding things should be even easier than when using a normal radar.

Asbury
May 17, 2010 13:21

Another way for “Big Brother” to keep track of us. For the D.U.M.B.S.

Mendel Potok
Aug 12, 2010 18:06

Very, very cool. I’m a huge fan of Theremin’s work (I play the Theremin to any unfortunate soul forced to listen) and rfid technology he developed (as a radio transmitter hidden in the Soviet Ambassadors office) is some of the most fascinating.

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